Die casting is an important basic industry for a country. With the high-speed development of the technology, the die casting industry is facing more and more challenges.
Because of the high standards on Safety, Environment Protection, Human Resource and customized demand, it’s urgent for die casting factories to raise the quality and production efficiency and cut down the power consumption and wasting.
It’s complicated processing on die casting. There’re many reasons to cause the flaws. I.e. impure raw materials, imperfect production process, unreasonable mold structure design, improper production operation. The common flaws on die casting are crack, porosity & void, shrinkage and scab. For saving costs and offering the high quality products, it’s necessary to detect the flaws at the processing beginning.
The X-Ray NDT technology has been the first choice on the die casting flaw inspection because of low cost, high efficiency, wide area application, clean and real-time images, etc.
Flaw Sample 1：Crack
The cracks are mainly caused by the improper structure design and unqualified production process.
There're tow cracking types: Casting crack and Heat treatment crack.
The light color mark as showing on the X-Ray image is the crack.
Flaw Sample 2：Porosity/Void
The Void/Porosity are mainly caused by the failure ventilation on the die casting processing.
The surface Void/Porosity can be found by blast cleaning. But it only has to be found the internal Voids/Porosity through X-Ray.
The most flaws in the Aluminum die castings are Void/Porosity.
Flaw Sample 3：Shrinkage
The Shrinkage are mainly caused by the improper structure design.
And the shrinkage flaws are often visible on the joints in inner runners, the thick part of the feeder and the large thickness areas.
The serious flaws are showing with filiform image and the light flaws are showing with light color smoke image.
Flaw Sample 4：Scab
The scab are mainly caused by the impurity raw materials or there're
other materials mixed in the raw materials.
They're often on the upper surface of the aluminum die casting parts and the in-ventilation parts.
The scab are showing with dark block on the X-Ray image.
With the demand for raising the production efficiency, quality, intelligent & non-workers production lines, Unicomp Technology follows the market and successfully developed the in-line intelligent X-Ray NDT Inspection equipments which have solved the the problems for so many companies.
The Unicomp Intelligent In-line X-Ray NDT Inspection equipment can detect flaws on the production process, find flaws and identify the good and no good products, and sort out the NG products automatically. It has risen the inspection efficiency, and made it become true on the automatic and intelligent production. Which also has cost down greatly.
Unicomp Technology is a high and national grade tech company which is professional in R&D, manufacturing, and selling on the industrial X-Ray grade II,III equipments. The UNC series X-Ray Real-time Images Equipment are the standard industrial NDT products. We also do ODM for customized demands with the best and highest standard solution. Help customers to make the inspection being possible on each steps for R&D, manufacturing, quality control, etc. The X-Ray technology and NDT equipments are wildly used on the Automotive parts, Die castings, Aerospace parts, Mechanical processing, Military industries, and so on.
Unicomp customers includes the following famous companies: BMW, Tesla, Audi, Changan Auto, FAW-Volkswagen, Dongfeng Motor Corporation, China Aerospace, NORINCO GROUP, Shangdong Yanguang Group, Changchun Thai union Group, Dongfang Electric Corporation, Shangdon Taikai Group, ABB, Foxcon, etc.
To know more information about our product and Unicomp Technology, please feel free to contact us by email: email@example.com or visit our website: www.unicompxray.com
Contact Person: Mr. James Lee